An Overview

Excellence in all activities has been the driving philosophy of P.P. Rolling Mills Mfg. Co. Pvt. Ltd. since its establishment in the year 1985. Over two decades of market expertise and complete     understanding of market dynamics has made the company a leader in the arena of Steel Rolling Mills. Conversant with the best practices in design, manufacturing and stringent quality standards followed by global equipment builders like SMS, VAI, Sulzer Hydro, Larsen and Toubro Ltd, Tata Growth Shop, SAIL, amongst others, P.P. Rolling Mills has always stayed one step ahead.

We are a manufacturer, exporter and supplier of housingless horizontal mill stands, housingless vertical mill stands, conventional and pre-stressed mill stands, high speed blocks and laying heads, TMT systems, pinion stands, gear boxes, coilers, coil conveyors, coil collectors, coil compactors, roller tables & tilting tables, start-stop flying shears, continuously operating shears, cold shears, cooling beds and high speed bar delivery and handling equipment, hot saws, etc. We, as a service provider, also undertake complete hot rolling mill projects including heavy equipment fabrication and machining jobs.

Meticulous attention to detail in every aspect of the raw material procuring, manufacturing and after sales process has facilitated the company to come out with high quality products. Ensure complete customer satisfaction in terms of product quality, reliability and service has fetched for the noted enterprise a strong client base.

Technical Collaborations

• Studio Design, Italy for the design and engineering of projects and equipment for rolling mills up to 500,000 TPA
• Herbert Rothe Consulting Engineers, for marketing of TMT systems for the production of high strength re-bars in India and neighboring countries
• CRM Belgium, the controlling authority for Tempcore brand of high yield strength weldable concrete reinforcing bars from mild steel
• Badschie Sthal Engineering, a leading consulting company from Germany for vetting of our proposals of projects for our customers.
• We also have a technology collaboration with Schweitzer Rolling Technology, Inc., USA for roll pass design and mill erection and commissioning
  

• Housingless Horizontal Mill Stands
• Housingless Vertical Mill Stands
• Conventional and Pre-stressed Mill Stands
• High Speed Blocks and Laying Heads
• TMT Systems
• Start-stop flying shears
• continuously operating shears
• Pinion Stands
• Gear Boxes
• Coilers (Eden Born & Garret)
• Coil Conveyors
• Coil collectors
• Coil compactors
• Roller Tables & Tilting Tables
• Shears (Flying & Rotary) for Crop and Cobble and Cooling Bed Dividing Operations
• Cooling Bed (Turnover Type & Rake Type) and Bar Handling Equipment
• Hot Saws (Pendulum & Horizontal Type)
• Cold Shears up to 250 tons capacity
• High Speed Delivery System (Twin Channel) and Bar Braking Pinch Rolls.

Core Competencies

• Turnkey Hot and Cold Rolling Mill Projects: We undertake turnkey jobs related to design, manufacture, supply, erection and commissioning of the complete rolling mills including section, bar, rod and wire rod mills for capacities up to 300,000 TPA
• Heavy Equipment Fabrication and Machining Jobs: We undertake heavy equipment fabrication and machining, especially steel, tube, power, sugar, chemical plants tailormade to design and specifications provided by the clients. We specialize in machining of heavy jobs on horizontal boring, vertical borings, gear hobbings, etc. well supported by EOT cranes with a maximum capacity of 40 tons having a lift of 8.5m, backed by 100% stand-by emergency power supply.
• Gear Division
  

Quality Assurance

Adhering to a strict Quality Management System as per ISO 9001-2000 and other industry standards, P.P. Rolling Mills is committed to fulfill the needs of its valued customers with quality products and services. The company's quality objectives are outlined below:

• Growth through growth in export sales with at least one technology partner in related field
• Respond to customer complaints within 72 hours and record customer response
• Ensure operational excellence by following benchmark and targets for rework and machine downtime hours
• Establish leadership-training programs for front line supervisors and functional areas
• Host organization wide brainstorming sessions at least two sessions in a year
• Establish process to document justification of new capital purchases.
  

Our Facilities

Our factory is segmented into four divisions, viz. machine shop spread at 30,000 sq. ft., assembly area spread at 30,000 sq. ft., fabrication shop covering 16,000 sq. ft. of space, and design, planning & administration spread at an area of 15,000 sq. ft. Our advanced machine shop is equipped with hi-tech European made machines like,

• CNC machining centers
• Horizontal boring
• Vertical borings
• Gear hobbing machines
• Gear grinding and profile testing machines
• Cylindrical grinding machines
• ID and face grinding machines
• Dynamic Balancing Machines
  
• Lathe and milling machines
• CNC profile cutting and welding machines and more.
  

A team of highly skilled and experienced quality control engineers, technicians, amongst others handles the manufacturing process. The company has a highly reliable localized and global vendor base.

Clients

• Larsen &  Toubro Ltd. (for Steel Plant and Bulk Material Handling Equipment)
• TISCO Growth Shop (for Steel Plant and Bulk Material Handling Equipment)
• Sulzer Flovel Hydro Ltd. (for Power Plants)
• DLF Industries Ltd. (for Power Plants)
• Mecon & Flat Products (I) Ltd. (for Cold Rolling Mills)
• Krupp (India) Ltd. (for Sugar Plants)
• Al-Ittefaq Steels Dammam, Saudi Arabia (for Mill Stands, Gear Boxes, Flying Shears, etc.)
• MID India Engineering, Kutch, Gujarat (for Complete Mill Equipment)
• Bangladesh Steel Rolling Mills, Sheema Steels & AMK Steels from Bangladesh.
  

This is only a partial list of our many satisfied clients. We have also been exporting our Rolling Mills to the regions of Abu Dhabi, Nepal, Dubai, Indonesia, Senegal, Sri Lanka, Pakistan, to name a few.